Dissolved Carbon Dioxide (CO₂) Sensors

Dissolved CO₂ sensor for real-time bioprocess control

CO2ntrol Sensor shaft image
DCO2 Sensor head and scientist

Strengthen reliability across your biopharma production processes.

Integrate Hamilton’s CO₂NTROL dissolved CO₂ sensor for real-time, automated monitoring that supports your bioprocessing process control efforts. Built for biopharma production processes, the solid-state, maintenance-free DCO₂ design ensures consistently accurate dissolved carbon dioxide measurement while minimizing downtime. Through real-time monitoring of a critical process parameter (CPP), CO2NTROL can help to improve product yields and quality. Additionally, rely on expert Hamilton support and resources to help you achieve bioproduction reliability and scalability at every stage.

  • I could not be more pleased with my experience with Hamilton!

    My company has been using Hamilton probes for years and have always been happy with their performance! The team is always very helpful in trouble shooting issues and answering any questions that we may have about our probes. Overall, I could not be more pleased with my experience with Hamilton!

    Abigail Mann
    Bioprocessing Fermentation Associate at Heliae Development
  • Great opportunity for us to engage in discussions with Hamilton experts.

    For us and our bioprocesses, it was crucial to learn more about optical sensors (O2, CO2) and exchange experiences in troubleshooting. The online seminar was a great opportunity for us to engage in discussions with the experts from Hamilton.

    Patrick Berthel
    Technical Assistant, Leibniz-Institut für Naturstoff-Forschung und Infektionsbiologie, Jena, Germany

Benefits

  • Optimized Bioprocessing Control

    Accurate and real-time monitoring using solid-state technology provides continuous, precise dissolved CO₂ monitoring.

  • Upscaling and Downscaling of Bioprocesses

    Real-time CO2 monitoring ensures consistent pH and metabolic control during bioprocess scale-up and scale-down.

  • Enhanced Product Quality

    Continuous CO2 monitoring ensures that different batches of biologics production follow the same environmental conditions, resulting in reproducible and high-quality outcomes.

Bioreactor Size Impacts Dissolved Carbon Dioxide

Large and small bioreactors have Mass Transfer Coefficients (KLa) that change the dissolution and stripping characteristics from reactor to reactor. As a result, the same process control strategy will result in different carbon dioxide  accumulation across R&D, Process Development, and Production scale reactors. Only real-time monitoring and control of dissolved CO₂ to an optimized profile will result in comparable mass transfer independent of scale.

dissolved co2 sensor impact

Optimizing Yield
While the small surface area to volume ratio of a typical R&D reactor means that CO₂ accumulation is minimal. Real-time control of CO₂ is critical to define the optimal set-point and optimize product yield.

Scale Up
Mimicking sparging and stripping strategies optimized for R&D will result in different conditions as the surface to volume ratio decreases. Active control of an optimal dissolved CO₂ profile ensures consistency across scales.

 

Scale Down
For existing processes that were developed without DCO₂ control, the efficiency of scale-down studies can be improved by actively controlling dissolved CO₂ to mimic the profile seen in the production reactor.

 
Impact of Measuring CO₂ on Process Performance

Excessive Accumulation

During a process excess CO₂ accumulation is common as cell concentration increases and more metabolic CO₂ is produced. This accumulation reduces intracellular pH resulting in slower enzymatic activity or delayed lactate shift. The outcome is lower production quantity and quality.

Excessive Removal

Aggressive aeration and mixing can prevent detrimental accumulation of CO₂. However, too little CO₂ can slow cell growth, metabolism, and productivity by starving cells of CO₂ needed for the formation of metabolic intermediates. Excessive removal can also reduce buffer capacity in bicarbonate systems.

 

Uncontrolled CO₂ Range

Media addition and process adjustments can result in large swings in dissolved CO₂ that may go unnoticed with infrequent offline monitoring and adjustment. Continuous inline control at the optimal level yields increased viable cell density, production phase duration, and titer.

 

Dissolved Carbon Dioxide Sensors Resources

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Services

Hamilton's Technical Support team is here to provide product trouble-shooting, repair, application support, virtual start-up support, and more.

Installation, set-up, and calibration support directly on-site. Our field service team ensures your sensors and cables are installed and functioning correctly.

Support for the qualification of Hamilton equipment including complete documentation. Readying your process for GMP manufacturing activities.

Preventative maintenance and regular service contracts. Schedule on-site service dates to ensure your sensors are properly maintained and your process is optimized.

Diagnosing and resolution of process system problems on-site. Finding the root cause and presenting a solution to fit your needs.

User trainings and on-site trainings for technicians. Tailored training ranging from basic operation to advanced calibration and maintenance.

Backed by world-class service and support.

For over 75 years, the Hamilton name has been recognized globally for its unwavering commitment to quality. That pledge extends to creating long-term customer partnerships. We're proud to offer in-depth training courses, on-site field support, custom product builds, and so much more.

Let's Talk

Connect with a Hamilton expert to discuss solutions for your workflow. We are here to enable your success.

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