Analytical Development and QC
In pharmaceutical drug development, analytical development and quality control (QC) are critical functions that ensure drug substances (active ingredients) and drug products (finished formulations) meet safety, efficacy, and regulatory standards.
Analytical development establishes robust methods to characterize drugs at every stage, and QC applies these validated methods to verify quality and compliance before products reach patients.
Analytical Techniques in Analytical Development and QC
Some of the most common analytical techniques in Analytical Development and QC include:
- Chromatography (HPLC, UPLC, GC) – for purity, potency, and impurity profiling.
- Mass Spectrometry (MS) – for structural elucidation and impurity identification.
- Spectroscopy (UV-Vis, FTIR, NMR) – for molecular characterization.
- Dissolution Testing – to assess drug release from formulations.
- Elemental Analysis (ICP-MS, ICP-OES) – to detect trace metals in drug substances and drug products.
- Biological Assays (cytotoxicity, ELISA, endotoxin testing) – to measure the biological activity, potency, or immunogenicity
How Hamilton Supports your Analytical Development and QC Process Workflow
Hamilton offers robotic solutions that can automate (fully or partially) many of the analytical techniques used during analytical development and QC. In addition to liquid transfers, Hamilton liquid handlers can perform a wide range of tasks, including heating, shaking, cooling, (de)capping, pumping media to the deck, centrifuging, pH measurement, filtration, solid phase extraction, and barcode reading (1D and 2D). This flexibility allows labs to automate individual steps or entire workflows.
Our projects in the pharmaceutical industry often include third-party integrations with plate readers, washers, incubators, and imaging systems, among others. We also offer standardized solutions for some methods, such as PCR setup and cell maintenance. Moreover, our Automated Sample Management Systems can store samples in a wide variety of formats from ambient to -80 °C.
For laboratories conducting manual workflows, Hamilton offers a broad range of precision tools. This includes fixed- and adjustable-volume pipettes for general liquid handling, as well as manual Gas Chromatography (GC) and High-Performance Liquid Chromatography (HPLC) syringes designed for reliable, high-precision sample injection across leading autosampler platforms.
Explore our Analytical Development and QC Solutions and Applications in Detail
Assay Ready Workstations
NGS STARlet
Assay Ready Workstations
NGS STAR Line
Assay Ready Workstations
NGS STAR V
Ambient, +4°C, -20°C Sample Storage
Verso Q-Series
Ambient, +4°C, -20°C Sample Storage
Verso
-80°C Sample Storage
SAM HD Pro
-80°C Sample Storage
BiOS
Capping & Decapping
LabElite I.D. Capper
Capping & Decapping
LabElite DeCapper
Capping & Decapping
LabElite Handheld DeCapper
Barcode Reading
LabElite I.D. Reader
Syringe Applications
Manual GC and HPLC Syringes
Syringe Applications
GC Autosampler Syringes
Good to Know About Analytical Development and QC Applications
This section provides a selection of additional resources related to the application described on this page. It includes helpful articles, videos, and blogs that offer deeper insights into the topic.
Hamilton Products in Action
A collection of videos showcasing Hamilton products in use, providing practical insights into their functionality and benefits.
Solutions for top 3 Challenges of the Analytical Development and QC Process
Challenge: GMP Compliance
Solution: All Hamilton platforms use our VENUS software, which is equipped with the necessary features for GMP compliance, including (i) controlled system access, (ii) sample traceability, (iii) time-stamped audit trails, (iv) data integrity, and (v) system documentation. Several of the methods developed by our customers on our systems during analytical development have been successfully transferred to QC under GMP conditions.
Challenge: Variety of Vial Types
Solution: Compound storage in Analytical Development and QC involves various vial types, formats, and storage conditions to accommodate different sample types and analytical workflows. Hamilton automated sample storage systems can store and handle a wide variety of vial types, including micro vials, microtubes, REMP tubes, acoustic tubes, glass vials, syringes, and bulk storage boxes for non-robotic-friendly containers.
Challenge: Limited Samples
Solution: Automated systems can use the same sample to run different assays in parallel, avoiding the need to use one sample per assay. Moreover, some of our automated systems have low-volume dispensing capabilities, allowing assay miniaturization.
Are the Assays for Analytical Development Different from Those Used in QC?
In general, analytical development creates and refines the assays that QC later implements and standardizes for routine use. The assays are closely related but serve different purposes.
Key Differences Between AD and QC Assays
Aspect | Analytical Development Assays | Quality Control Assays |
|---|---|---|
| Purpose | Characterization, method development, optimization | Routine testing, batch release, compliance |
| Validation Status | Not always validated (early stages), but validation is required before QC transfer | Fully validated, follows strict regulatory guidelines |
| Flexibility | High (methods can be adjusted) | Low (methods must remain consistent) |
| Regulatory Compliance | International Council for Harmonisation (ICH) Q2, ICH Q3 (method development) | ICH Q6, Good Manufacturing Practice (GMP) (batch release, stability testing) |
| Examples of Unique Assays | Forced degradation, High-resolution mass spectrometry (HRMS), structural characterization | NA, all are also done in analytical development |
How do analytical methods progress from Analytical Development to Quality Control?
Analytical methods typically undergo a structured progression to ensure they are robust, reliable, and compliant with regulatory and GMP requirements before being routinely used in Quality Control.
A simplified step-by-step outline would look like this:
Analytical Development (AD)
- 1. Method Development & Optimization
- 2. Method Qualification & Validation
- 3. Stability & Characterization Studies
- 4. Technology Transfer to QC
Quality Control (QC)
- 5. Raw Material & In-Process Testing
- 6. Finished Product Testing (Batch Release)
- 7. Stability Testing (Ongoing Compliance)
- 8. Regulatory & GMP Documentation
Analytical Development and QC Case Studies and Application Notes
Other Analytical Development and QC Resources
Browse app notes, user guides, specification documents, and more in our Knowledge Center.
Browse app notes, user guides, specification documents, and more in our Knowledge Center.
Browse app notes, user guides, specification documents, and more in our Knowledge Center.
Browse app notes, user guides, specification documents, and more in our Knowledge Center.
Related Industries
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