Sensors for Process Analytics

In-line process sensor solutions for bioprocessing and industrial applications.

Hamilton Sensors in Bioreactor
Hamilton Sensors and scientist
Hamilton Sensors Connecting to Cable

Driving Innovation in Process Analytics

Precision is more than a promise, it is engineered into every sensor we build.

Designed for bioprocesses in biopharma and various processes in other industries, our in-line process analytics sensor solutions offer real-time measurement of critical process parameters and key performance indicators. Additionally, intuitive tools like our ArcAir simplify management of process sensors and ensure GMP compliance. All Hamilton sensor solutions are backed by our world-class customer service, support, on-site assistance, and training.

  • I could not be more pleased with my experience with Hamilton!

    My company has been using Hamilton probes for years and have always been happy with their performance! The team is always very helpful in trouble shooting issues and answering any questions that we may have about our probes. Overall, I could not be more pleased with my experience with Hamilton!

    Abigail Mann
    Bioprocessing Fermentation Associate at Heliae Development
  • Great opportunity for us to engage in discussions with Hamilton experts.

    For us and our bioprocesses, it was crucial to learn more about optical sensors (O2, CO2) and exchange experiences in troubleshooting. The online seminar was a great opportunity for us to engage in discussions with the experts from Hamilton.

    Patrick Berthel
    Technical Assistant, Leibniz-Institut für Naturstoff-Forschung und Infektionsbiologie, Jena, Germany
  • We particularly appreciated the professional and personable approach.

    The training on pH sensors was highly beneficial for us. After a detailed introduction to the fundamentals of pH measurement, electrode measurement principles, and the topic of troubleshooting/prevention, we had sufficient time to ask our specific questions. This enabled us to apply what we learned immediately and integrate it directly into our laboratory routine. We particularly appreciated the professional and personable approach of Mrs. Näf-Rüdiger, who guided us through the informative and application-oriented training session.

    Romy Alisch
    Scientist, Novozymes Berlin GmbH, Germany

Benefits of using Hamilton Process Analytics Sensor Solutions

  • Enhanced Critical Process Control

    Achieve superior process control and efficiency with real-time data insights, designed for biopharma, chemical and industrial production environments.

  • Reliable and Accurate Measurements

    Gain real-time insights with precision-engineered sensors, built to ensure reliable data for optimized control and consistent process performance.

  • Simplified Sensor Management

    Intelligent sensor management tools offer easy wireless configuration, calibration and automated documentation.

View All Sensors for Process Analytics

Sensors for Process Analytics

Glucose Sensors

Hamilton's pioneering real-time glucose sensors are designed for cell culture applications. Achieve precise control of the glucose concentration in your bioreactor with our easy-to-use, accurate, in-situ monitoring solution.

Sensors for Process Analytics

Dissolved Oxygen Sensors

Hamilton's dissolved oxygen sensors provide precise, real-time measurements essential for optimizing biological processes like fermentation and cell culture. Choose from optical, polarographic, and single-use options to enhance efficiency and ensure accurate oxygen monitoring.

Sensors for Process Analytics

pH Sensors

Hamilton's pH sensors deliver precise, reliable measurements across diverse industrial processes such as biological, chemical, and industrial liquid. With options like pre-pressurized, refillable, and single-use sensors, our pH sensors are aimed at  industries that require high accuracy and durability in pH monitoring.

Sensors for Process Analytics

Cell Density Sensors

Hamilton's cell density sensors provide real-time, in-line measurements of viable and total cell densities, enhancing process control and efficiency in biopharmaceutical applications. These sensors are compatible with various cell lines and microbial strains, supporting diverse bioprocesses.

Sensors for Process Analytics

Dissolved Carbon Dioxide Sensors

Hamilton’s dissolved carbon dioxide (DCO₂) sensors provide accurate, real-time monitoring of CO₂ levels in bioprocessing, fermentation, and cell culture applications. Designed for reliability, they ensure optimal process control and product quality.

Sensors for Process Analytics

Conductivity Sensors

Hamilton’s conductivity sensors deliver precise, real-time measurements for process control in biopharma, chemical, and water treatment applications. Built for durability and accuracy, our conductivity probes ensure reliable conductivity monitoring in demanding environments.

Sensors for Process Analytics

ORP Sensors

Hamilton's oxidation reduction potential sensors, or ORP probes, provide precise, reliable control in diverse liquid processes. With pre-pressurized, refillable, and specialty options, trust our ORP sensors to accurately measure changes in redox potential in your application.

Sensors for Process Analytics

Single-Use Sensors

Our single-use sensors combine the reliability and measurement stability of our long-term proven conventional sensors with the ease of use as an integral part of the bioreactor.

Discover our Newest PAT Innovation: GlucoSense

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Glucose is a critical process parameter in cell cultures. Yet, its real-time control remains a significant challenge in bioprocessing R&D. Current methods, such as off-line measurements or complex fiber-optic spectrometers, are often time-consuming, difficult to use, or require specialized expertise.

The Solution: GlucoSense

For the first time, a sensor combines real-time, in-situ measurement, high reliability, and true ease of integration, overcoming the limitations of all existing technologies. This innovative solution enables more precise control, higher product quality, and greater process efficiency. 

GlucoSense is not just an evolution; it is a breakthrough designed to transform biopharmaceutical manufacturing.

Are you ready for the future of biopharma?

The Power of In-Line Intelligent Sensors

Transform production with Hamilton's Arc intelligent sensors. Redefining sensor-transmitter dynamics, Arc Intelligent sensors drive operational enhancements and cost reductions, optimizing traditional sensor management.

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Innovative Process Analytics Solutions

At Hamilton, we strive to continuously enable the global life sciences community with cutting-edge sensor technologies and engineering innovations in process analytics solutions. This is the core of our mission and defines Hamilton — who we are, what we do — our purpose.

Co2ntrol rs485 dco2 sensor

CO₂NTROL Carbon Dioxide Sensor

 

Experience maintenance-free, real-time, and in-line automated control of Dissolved Carbon Dioxide with the CO₂NTROL sensor. Made specifically for bioproduction, the CO₂NTROL solid-state sensor enables increased titer and more consistency when measuring dissolved carbon dioxide.

  • Hygienic Design
    Compliant with all requirements of biopharma applications
  • Maintenance-Free
    No electrolytes or consumables
  • Arc Technology
    Wireless connectivity and integrated electronics
Dencytee RS485 TCD sensor

Dencytee Arc Total Cell Density Sensor

 

Experience precise, real-time, in-situ measurement of total cell density with the Dencytee Arc sensor. Suitable for both low and high cell density applications, it reduces the need for off-line sampling and seamlessly expands the reliable optical density measurement range.

  • Robust Design
    Adapts to changes in ambient light and temperature
  • Absolute Accuracy
    < ±1% accuracy over the whole measuring range from 0 to 200 g/L
  • Easy Verification
    Easy air verification with our Maintanance Tool Kit
Visiferm rs485 DO sensor

VisiFerm RS485 Dissolved Oxygen Sensor

 

Experience simplified efficiency and precision with the VisiFerm RS485 dissolved oxygen sensor. Equipped with integrated opto-electronics, it ensures low maintenance and reliable performance.

  • Direct Connection to PCS
    No additional transmitter required
  • Simplified Maintenance
    No sensitive membrane or corrosive electrolyte
  • Rapid Startup
    No polarization time

Sensors for Process Analytics Resources

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Browse app notes, user guides, specification documents, and more in our Knowledge Center.

Services

Installation, set-up, and calibration support directly on-site. Our field service team ensures your sensors and cables are installed and functioning correctly.

Support for the qualification of Hamilton equipment including complete documentation. Readying your process for GMP manufacturing activities.

Preventative maintenance and regular service contracts. Schedule on-site service dates to ensure your sensors are properly maintained and your process is optimized.

Diagnosing and resolution of process system problems on-site. Finding the root cause and presenting a solution to fit your needs.

User trainings and on-site trainings for technicians. Tailored training ranging from basic operation to advanced calibration and maintenance.

Hamilton's Technical Support team is here to provide product trouble-shooting, repair, application support, virtual start-up support, and more.

Backed by world-class service and support.

For over 75 years, the Hamilton name has been recognized globally for its unwavering commitment to quality. That pledge extends to creating long-term customer partnerships. We're proud to offer in-depth training courses, on-site field support, custom product builds, and so much more.

Let's Talk

Connect with a Hamilton expert to discuss solutions for your workflow. We are here to enable your success.

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