ORP Calibration Basics

This article discusses the basic design of ORP sensors and the need for proper calibration procedures.

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ORP Sensor Design

Oxidation-reduction potential, or redox potential, is a measure of the chemical exchange of electrons between multiple species in a solution. ORP sensors use an electrochemical measurement principle similar to pH and contain both a measurement and a reference half-cell electrode. In place of a pH-sensitive glass membrane, typical ORP probes use a measurement electrode, usually made of a noble metal such as platinum.

To offset the electric potential of the sensor derived from individual components of the reference and measuring electrodes, a calibration is performed. In ORP, this is done by standardizing a sensor against a solution of known oxidation-reduction potential.

ORP Calibration and Temperature

A single-point calibration is performed using an ORP liquid buffer of a known value. Temperature is an important consideration when calibrating and measuring ORP, as temperature can influence the availability of free protons. Hamilton ORP buffers come with a standard table of ORP values at various temperatures. If an Arc ORP sensor is used, the ORP buffer value is automatically recognized within ArcAir software. Any temperature-related correction is compensated for by the built-in RTD. For non-Arc ORP sensors, temperature should be manually compensated at the transmitter.

Hamilton Redox (ORP) Buffer 475 ± 5 mV (Ref 238227)

Celsius

mV*

mV**

Celsius

mV*

mV**

Celsius

mV*

mV**

5

456

677

20

470

681

35

484

684

10

461

678

22

472

681

40

488

684

15

465

679

25

475

682

45

492

684

18

468

680

30

479

683

50

496

684

* E(Reference Potential based on Ag/AgCl element with 3M KCl electrolyte found in Hamilton sensors)

** E(Pt, Hydrogen)

Orp Buffer solutions
Hamilton Duracal ORP Buffers come in 271 and 475 mV standards

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