Optical vs. Polarographic DO Sensors: Side-by-Side Comparison

The following table summarizes the differences between optical and polarographic DO sensing technology.

DO Measurement Technology Comparison

 Polarographic SensorOptical Sensor
Typical Response Time T98%<60 s @25°C Air to N2<30 s @25°C Air to N2
Typical Measurement Range10 ppb to 40 ppm (DO)4 ppb to 40 ppm (DO); versions also exist for trace DO measurement
PowerNone, but the sensor requires connection to transmitter for polarization and conversion of weak nA signal7 to 30 VDC max, 1W
OperationConsumes oxygen; requires flow past sensorNo oxygen consumption or need for flow
Startup Time2-h polarization time required prior to measurementMeasurement is immediate
MaintenanceRequires frequent rebuild and replacement of electrolyte and membrane cap; periodic replacement of cathodePeriodic membrane cap replacement as indicated by internal quality indicator
Known InterferencesCO2, H2S, strong chemicals that can permeate the membraneStrong oxidizers such as ClO2 may require special cap design with additional jacketing. Contact Hamilton's Customer support

 

A Note on Device Costs

The purchase price of optical DO sensors tend to be higher than that of their polarographic counterparts. However, the price difference is more than made up for by the reduction in ongoing maintenance. The electrolyte and membrane cap for a polarographic sensor are pricey and must be replaced frequently, and the process is labor-intensive. Over the service life of the device, an optical DO sensor has a much lower total cost of ownership than its polarographic equivalent.

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