Tangential Flow Filtration (TFF): Optimizing Biopharma Downstream Processing
The following case study unveils the transformative impact of implementing Tangential Flow Filtration (TFF) in biopharmaceutical downstream processing
The Role of Tangential Flow Filtration
For downstream operation, timing plays an important role. Clogged filter impact directly the duration of the filtration process and can negatively affect the folding properties of the targeted molecule; therefore, the capacity to provide in the end the expected healing effect. This is the reason why in biopharma DSP the method of choice is the tangential flow filtration (TFF), also named as cross-flow filtration. In contrast to a dead-end impact filter, where the product flows perpendicular to the filter and is susceptible to clogging, TFF operates with the product stream moving parallel to the filter. This facilitates the maintenance of solids in solution and limits the accumulation of a "filter cake", which can contaminate the membrane. TFF enables a continuous and gradual concentration process, which permits samples to be concentrated up to 2.5 times faster as opposed to when using dead-end filtration.
By changing the filter types, it is possible to execute the following with TFF:
- Particulate filtration
- Microfiltration
- Ultrafiltration
- Nanofiltration
- Reverse osmosis
In regard to the CPP monitored within such skids: Hamilton pH and conductivity Arc sensors have been digitally integrated into the Solaris Process Control System (PCS) to provided to user/operator with multiple benefits over traditional analog sensor outputs such as:
- More robust communication protocol that is not susceptible to electrical noise
- Sensor health and diagnostic information available within the controlling software
- Calibration time is significantly reduced and simplified through parallel calibrations & batch calibrations – only possible with digital “smart” sensors
- Sensor warnings/errors generated in real-time can help eliminate lost batches due to probes fouling during mid-run
Examples of reusable benchtop and pilot/industrial scale TFF systems: Kronos skid and Tytan respectively
Hamilton Products Used
OneFerm - Arc
Conducell 4UsF - Arc
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