Is Your Bioprocess in Control?
Dissolved carbon dioxide (DCO₂) is a critical process parameter (CPP) in biopharma production processes according to PAT guidelines. By influencing other parameters such as extracellular and intracellular pH, it has an effect on different metabolic pathways which are involved in cell growth or in product formation and quality.
Automated Control of DCO₂ Enables:
While the small surface area to volume ratio of a typical R&D reactor means that CO₂ accumulation is minimal. Real-time control of CO₂ is critical to define the optimal set-point and optimize product yield.
Mimicking sparging and stripping strategies optimized for R&D will result in different conditions as the surface to volume ratio decreases. Active control of an optimal DCO₂ profile ensures consistency across scales.
For existing processes that were developed without DCO₂ control, the efficiency of scale-down studies can be improved by actively controlling DCO₂ to mimic the profile seen in the production reactor.
Impact of CO₂ on Process Performance
– Excessive Accumulation
During a process excess CO₂ accumulation is common as cell concentration increases and more metabolic CO₂ is produced. This accumulation reduces intracellular pH resulting in slower enzymatic activity or delayed lactate shift. The outcome is lower production quantity and quality.
– Excessive RemovalAggressive aeration and mixing can prevent detrimental accumulation of CO₂. However, too little CO₂ can slow cell growth, metabolism, and productivity by starving cells of CO₂ needed for the formation of metabolic intermediates. Excessive removal can also reduce buffer capacity in bicarbonate systems.
– Uncontrolled CO₂ Range
Media addition and process adjustments can result in large swings in dissolved CO₂ that may go unnoticed with infrequent offline monitoring and adjustment. Continuous inline control at the optimal level yields increased viable cell density, production phase duration, and titer.
Brochure - Real-Time CO₂NTROL
Brochure - Arc Intelligent SensorsArc Intelligent sensors offer a new way to connect to your process control system.
Material Specification - CO₂NTROL RS485 SensorsMaterial Specification for CO₂NTROL RS485 Sensors
Programmers Manual - CO₂NTROL RS485 SensorsProgrammers Manual for CO₂NTROL RS485 Sensors
What should CO₂NTROL be reading in air?The measurement range of the CO2NTROL sensor is 0.5 to 100% CO2 volume which is suitable for cell culture applications. The normal level of CO2 in air is approximately 0.04% which is technically below the measurement range of the sensor. Since the CO2 value is outside of the sensor measurement range, the error will be significant and the reading may appear to be noisy. Please note that this is acceptable and one of the reasons that air is used as a calibration point.
Is the CO₂NTROL CO₂ sensor sanitary?The tip of the CO2NTROL sensor has round "dots" that give the appearance of perforated metal. This surface is actually smooth. It is covered with a layer of translucent silicone that ensures a sanitary design. In fact, the design meets EHEDG sanitary requirements and has been certified.
What is the output signal of the CO₂NTROL Sensor?The CO2NTROL Sensor provides a Modbus RTU RS485 digital signal as standard. With the additional of the Wi 2G BlueTooth Wireless Adapter (Ref 243470) the sensor can provide two 4 to 20mA analog outputs in addition to the Modbus signal. Hamilton also offers signal converters for OPC, Profibus, and Profinet to ensure compatibility with various SCADA software and controllers.
White Paper: Dissolved CO₂ (pCO₂) at the Bioreactor
CO₂NTROL RS485 Sensor CalibrationSince CO2 measurement can be a new parameter for some users this article provides some basic question and answer topics related to calibration of this sensor.
Cleaning Procedure for CO₂NTROL SensorsThis brief article highlights the manual cleaning process for the solid state sensing element used in the CO2NTROL RS485 CO2 Sensor.
Atmospheric Pressure and Its Effects on CalibrationHamilton dissolved oxygen and dissolved carbon dioxide sensors use measurement technology based on partial pressure. This article looks at atmospheric pressure as potential sources of error that could occur during calibration.
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